Basic Info.
Specification
2100 X1350 X2200mm
Product Description
| serial number | project | parameter
|
| One | Coil processing range |
| 1.1 | Axial length | 1600mm |
| 1.2 | Axial length (plus left and right lead rows) | 2700mm |
| 1.3 | Coil outer diameter | 1200mm |
| 1.4 | Coil form | Circle, ellipse, rectangle |
| Two | Foil parameters |
| 2.1 | Foil belt width | 1600mm |
| 2.2 | Foil thickness | 1.Single layer: copper foil:2.0mm,aluminum foil
:2.5mm;
2.Stacking: copper foil:2.0+2.0mm,aluminum foil 2.5+2.5mm. |
| 2.3 | Foil roll outer diameter | 1100mm |
| Three | Unwinding mechanism
|
| 3.1 | Unwinding device | 2cover |
| 3.2 | Effective length of the bearing cylinder | 1600mm |
| 3.3 | Bearing cylinder expansion and contraction range | φ480-φ510mm |
| 3.4 | Bearing cylinder loading | 3T |
| 3.5 | Maximum tension force (frequency conversion adjustment\/DC adjustment) | Single foil:20KN,Double foil
:40KN |
| 3.6 | Adjustment method | Stepless frequency conversion adjustment, adjustment accuracy in0.1KN |
| Four | Winding machine
|
| 4.1 | Winding speed | 20r/min |
| 4.2 | Speed regulation mode | Stepless speed regulation |
| 4.3 | Torque | ≥20000N.M Motor power 55KW |
| Five | Welding device |
| 5.1 | Welding method | TIG weld |
| 5.2 | Welding speed | 0.7m/min |
| 5.3 | Speed regulation mode | Stepless speed regulation |
| 5.4 | Weld frame width | 200mm,Maximum satisfaction 200*20mm Bronze plate welding |
| Six | Shearing device |
| 6.1 | Cut form | automatic+electric |
| 6.2 | Shear speed | 1.5m/min |
| 6.3 | Scissor position | Located above the foil tape |
| Seven | Layer insulation device |
| 7.1 | Install the shaft | 2cover |
| 7.2 | width | 1600mm |
| 7.3 | Layer insulation outer diameter | 400mm |
| 7.4 | Tension | monolayer:1000N,double deck:2000N |
| 7.5 | Mechanism loading and changing coil method | The insulation device is equipped with cylindrical linear guides, which can pull out the discharge shaft to replace the insulating coil. |
| Eight | End insulation |
| 8.1 | Number of end insulation discs | 6pcs/edges,12pcs/both sides |
| 8.2 | Mechanism: with automatic flipping function
| When changing materials, the device can automatically flip to the front of the winding spool, preventing people from climbing up to replace the end insulation |
| Nine | Self-sensing high-precision guiding device
|
| 9.1 | quantity | 2cover |
| 9.2 | Guiding accuracy | ±0.5mm(Ends<1mm) |
| 9.3 | Correction method | On the control operation box, the real-time information of the two guiding devices is displayed, and the correction can be adjusted in real time by self-feedback |
| 9.4 | Device guiding accuracy (no guiding system used) | ±1mm |
| Ten | Axis parallelism | ±0.2mm |
| Eleven | Control system: With remote control function, it can realize digital communication of the factory, accept MES system push information, report work orders, etc |
| 11.1 | Control mode | PLC |
| twelve | Other: Radiated dimension assurance measures |
| 12.1 | Reverse rollers | The double roller pressure roller is added at the outlet position of the foil strip to pre-deform the foil, and the dimensional error of the spokes to the single side after controlling the winding is less than 3mm |
| 12.2 | Pressing device | Two sets of pneumatic pressing devices are added to the outlet mechanism of the foil strip, which can meet the needs of pressing the foil strip by pneumatic pressing device at the near end of the coil when the foil strip is detached and there is no tension, and solve the situation of no tension when the foil strip tail material is wound |
| REAL-1400-D type |
serial number
| project
| Specification parameters |
| REAL-1400-D |
| 1 | Coil processing range |
| 1.1 | Axial length
| 1400mm |
| 1.2 | Axial length (with leads) | 1500mm |
| 1.3 | Outer diameter (excluding rows) | 900mm |
| 1.4 | Outer diameter MAX | 1000mm |
| 1.5 | INNER DIAMETER MIN
| 100mm |
| 1.6 | coil | Circle\/rectangle\/cylindrical circle |
| 2 | Coil material |
| 2.1 | Material | Copper foil\/aluminum foil |
| 2.2 | width | 300-1400mm |
| 2.3 | thickness | Copper foil:0.2-2.5mm |
| | aluminum foil:0.2-3mm |
| 3 | Unwinder |
| 3.1 | Coil inner diameter | diameter 400-500mm |
| 3.2 | Coil outer diameter | diameter 1000mm |
| 3.3 | Effective length of the bearing cylinder | 320-1100mm |
| 3.4 | Bearing cylinder loading | 3000KG |
| 3.5 | Expansion force | 0-40000N |
| 3.6 | Expansion working pressure | 0-0.6(MPa)(Pneumatic type) |
| 4 | Winding machine |
| 4.1 | Working torque | ≥ 40000-N/M |
| 4.2 | Winding power | 40KW |
| 4.3 | Speed regulation mode | Analog control |
| 4.4 | Winding speed | 0-60(r/min) |
| 5 | Welding method | TIG |
| 5.1 | Welding speed | Servo driven 0-1M/min |
| 5.2 | Low temperature welding device | |
| 6 | Shearing device | Screw disc cutter |
| 6.1 | Shear speed | 1.2M/min |
| 6.2 | Cut length | 1400mm |
| 8 | End insulation |
| 8.1 | quantity | 8cover |
| 9 | Electronic control system |
| 9.1 | Electronic control mode | PLC Servo program-controlled |
| 10 | Counting accuracy | 0.1 circle |
| 11 | Correction method | Photoelectric\/visual automatic deviation correction (optional) |
| 11.1 | Guiding accuracy | ±0.2mm |
| 12 | The appearance of the whole machine | Blue and white (customer optional) |
in 2016 with a
registered capital of 4 million yuan,is located at No.19-89Ruijin RoadLicang
District Qingdao. It is a company that produces complete sets of oil immersed transformer
equipmentengineering manufacturingandinstallationmachiningand mold
manufacturing.
The main products include:5~5000KVA complete sets of equipment for oil
immersed
transformers,including:full-automatic vacuum oil fillingboxautomatic
thermostat,high
and low voltage winding machine,40000 N constant tension foil winding machinesilicon
steel sheet automatic cutting linesilicon steel sheet semi-automatic stacking
machine,
full-automatic corrugated sheet forming machine,hydraulic stacking sheet
turnover
platform,cold welding machine,various high and low voltage coil molds,and
various
non-standard automation equipment.1. who are we?
QINGDAO REAL ELITE TRANSFORME EQUIPMENTS CO,LTD.Our design
team can meet your needs
2. how can we guarantee quality?
Always a pre-production sample before mass production; Always final
Inspection before shipment;
3. why should you buy from us not from other suppliers?
Our design team can meet your needs.The products are based on the
development trend of high efficiencyenergy saving, environmentalprotection,safety,andautomation and constant lyinnovate
and upgrade ,provide High performance product and create competitive
advantages for customers.
4. what services can we provide?
Accepted DeliveryTerms:FOBCFRCIFEXW; Accepted Payment Currency:USD,
CNY; Accepted Payment Type:T/TL/CCash; Language Spoken:English
Chinese
Address:
19-89 Nu Ruijinroad, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Agriculture & Food, Industrial Equipment & Components
Management System Certification:
ISO 9001
Company Introduction:
Main features: All kinds of equipment designed and manufactured by the company have perfect performance, all of which have undergone industrial optimization design, and the equipment system has been integrated and modularized, especially with simple operation, low failure rate, high equipment precision, high production efficiency, and environmental protection. Requirements, reduce the labor intensity of production, and have the ability to establish a complete set of equipment for oil-immersed transformer companies that meet EU standards. The company was rewarded National High-tech Enterprises in 2018, the 2020 Qingdao Specialized, Sophisticated, Special & New Enterprise, the ISO9001 Quality Management System Certification. Its products are exported to France, Japan, South Korea, Vietnam, South Africa, India and other countries. The advanced level of machinery is in line with the international level, In the future, the company will keep on breaking through, innovate, consolidate, develop steadily, devote itself to the research and development of special equipment for transformers, and contribute to improving the quality & technoligy of the domestic & international transformer industry.
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